Tools and Strategies for Engineering Bacillus methanolicus: A Versatile Thermophilic Platform for Sustainable Bioproduction from Methanol and Alternative Feedstocks

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Tools and Strategies for Engineering Bacillus methanolicus: A Versatile Thermophilic Platform for Sustainable Bioproduction from Methanol and Alternative Feedstocks

Author Information
1
Department of Biotechnology and Food Science, Norwegian University of Science and Technology, Sem Sælandsvei 6/8, 7491 Trondheim, Norway
2
Department of Biological and Chemical Engineering, Aarhus University, Gustav Wieds Vej 10 D, 8000 Aarhus, Denmark
3
Genetics of Prokaryotes and Center for Biotechnology (CeBiTec), Bielefeld University, Universitätsstraße 25, 33615 Bielefeld, Germany
*
Authors to whom correspondence should be addressed.
These authors contributed equally to this work.

Received: 30 September 2025 Accepted: 28 October 2025 Published: 04 November 2025

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© 2025 The authors. This is an open access article under the Creative Commons Attribution 4.0 International License (https://creativecommons.org/licenses/by/4.0/).

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Synth. Biol. Eng. 2025, 3(4), 10016; DOI: 10.70322/sbe.2025.10016
ABSTRACT: Bacillus methanolicus MGA3 is a methylotrophic bacterium with a high potential as a production host in the bioeconomy, particularly with methanol as a feedstock. This review presents the recent acceleration in strain engineering technologies through advances in transformation efficiency, the development of CRISPR/Cas9-based genome editing, and the application of genome-scale models (GSMs) for strain design. The generation of novel genetic tools broadens the biotechnological potential of this thermophilic methylotroph. B. methanolicus is a facultative methylotroph and apart from methanol it can grow on mannitol, arabitol and glucose, and was engineered for starch and xylose utilisation. Here, the central carbon metabolism of B. methanolicus for various native and non-native carbon sources is described, with an emphasis on methanol metabolism. With its expanding product portfolio, B. methanolicus demonstrates its potential as a microbial cell factory for the production of tricarboxylic acid(TCA) cycle and ribulose monophosphate (RuMP) cycle intermediates and their derivatives. Beyond small chemicals, B. methanolicus is both a valuable source of novel thermostable proteins and a host for the production of heterologous proteins, enabled by advances in genetic tools and cultivation methods. Continued progress in understanding its physiology and refining its genetic toolbox will be decisive in transforming B. methanolicus from a promising candidate into a fully established industrial workhorse for sustainable methanol-based biomanufacturing.
Keywords: Methanol; Mannitol; Seaweed hydrolysate; Riboflavin; Amino acids; Genome-scale metabolic model; CRISPR/Cas9
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