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Review of Ground Insulation Resistance Detection Methods for Photovoltaic (PV) Systems

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Review of Ground Insulation Resistance Detection Methods for Photovoltaic (PV) Systems

1
Research Center, Ginlong Technologies Co., Ltd., Xiangshan, Ningbo 315712, China
2
Department of Electrical Engineering, Shanghai Jiao Tong University, Shanghai 200240, China
*
Authors to whom correspondence should be addressed.

Received: 04 September 2025 Revised: 02 December 2025 Accepted: 08 December 2025 Published: 12 December 2025

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© 2025 The authors. This is an open access article under the Creative Commons Attribution 4.0 International License (https://creativecommons.org/licenses/by/4.0/).

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Smart Energy Syst. Res. 2025, 1(2), 10007; DOI: 10.70322/sesr.2025.10007
ABSTRACT: With the rapid growth of PV systems, accurate detection of insulation resistance in PV inverters has become increasingly crucial to ensure system safety and operational stability. This paper presents a systematic review of current ground insulation resistance detection methods for PV systems. First, the operating principles of various insulation resistance detection schemes are reviewed. Furthermore, the performance of these methods is evaluated based on several key metrics. Additionally, various fault locating techniques are examined. Overall, this paper aims to provide a comprehensive overview of the latest advancements in insulation resistance detection for PV systems.
Keywords: PV system; Insulation resistance; Fault detection; Fault locating

Graphical Abstract

1. Introduction

Renewable energy is becoming increasingly important in all sectors as the world moves toward a more sustainable energy future [1,2,3]. The PV industry, with its numerous benefits such as cleanliness and sustainability, has grown rapidly and emerged as a key player in the energy sector. The safe and stable operation of PV systems has a significant impact on power generation efficiency and reliability. However, the ground insulation resistance of PV modules is particularly vulnerable to environmental factors, which could pose a ground safety risk. Specifically, the performance of insulating materials gradually deteriorates due to multiple factors, such as aging, mechanical damage, electrical stress, and environmental erosion [4,5,6,7]. When the ground insulation resistance falls below a certain threshold, abnormal leakage currents may occur. This can jeopardize personal safety, cause equipment overheating [8,9], and undermine system reliability. Therefore, insulation resistance is a critical parameter that directly reflects the electrical insulation quality of PV systems and is required to ensure system reliability and energy efficiency. Consequently, developing effective detection methods is critical for ensuring the reliability of PV systems [10,11].

Numerous studies have investigated ground insulation resistance detection technologies for PV systems, proposing several detection methods [12,13,14,15,16,17,18,19]. These studies are primarily concerned with addressing the following core challenges.

How to perform ground resistance detection on the DC- or AC-side of PV inverters prior to system startup.

How to detect ground resistance when the system is in operation conditions, particularly when power switches are turned on.

How to locate faults when low ground resistance occurs.

In order to systematically summarize solutions to these challenges and provide practical references, this paper analyzes common detection methods by comparing their technical principles and performance. Furthermore, fault locating strategies at the system-, string-, branch-, and module-levels are discussed.

The structure of this article is as follows. Section 2 discusses the fundamental theory of ground insulation resistance in PV systems. Section 3 provides an in-depth review of various ground insulation resistance detection methods, evaluating their performance from technical principles to implementation mechanisms. Section 4 examines fault locating technologies at various levels and discusses the performance of different methods. Section 5 concludes the paper with a comprehensive summary and outlook on future developments.

2. Fundamental Theory of Ground Insulation Resistance

Figure 1 depicts a typical PV system [1]. In this system, ground insulation resistance is classified into two types: DC-side and AC-side. On the DC-side, the ground insulation resistance is represented by Rp and Rn, which represent the resistance from the PV positive and negative poles to ground. On the AC-side, the ground insulation resistance is represented by Ra, Rb, and Rc, which represent the resistance of each AC phase to ground.

Higher insulation resistance indicates better insulation performance, which can protect against potential safety hazards caused by leakage currents. To ensure the safety of PV systems, ground insulation resistance should always be higher than the safety threshold. Therefore, the primary goal of insulation detection is to determine whether the ground insulation resistance falls below the safety threshold [5,6,7,8,9].

Figure_1_1

Figure 1. Typical PV system.

Because ground insulation resistance detection methods are inextricably linked to system architecture, the following introduces several common system architectures first.

Figure 2 depicts a string-type PV system with multiple PV strings connected in parallel to the DC-bus via DC-DC converters [20,21,22,23]. The ground resistance of PV strings is typically detected in two ways: (1) independently for each string, and (2) centralized monitoring via the DC-bus. It is important to point out that the ground insulation resistance detection and fault locating methods described in this paper mainly focus on string-type PV systems. However, these methods can also be applied to other types of PV systems.

Figure_2_1

Figure 2. String-type PV system.

Ground resistance detection is also closely linked to the grounding structure on the AC-side. There are two types of AC-side grounding structures: the terre-neutral (TN) system shown in Figure 3a and the isolated-terre (IT) system shown in Figure 3b,c [24,25,26,27].

In TN systems, the neutral point N on the AC-side is directly grounded. In these systems, if a ground fault occurs on the AC-side, the system’s protective devices will immediately disconnect the system, ensuring safety compliance. Therefore, insulation detection on the AC-side is not required in TN systems.

In IT systems, the neutral point N is either ungrounded or grounded via a high-resistance resistor. When a ground fault occurs, the fault current may remain below the protective threshold. However, the system continues to pose a risk in this scenario, necessitating insulation detection. As a result, the insulation resistance detection on the AC-side, discussed later in this paper, is primarily for IT systems.

Figure_3_1

Figure 3. The grounding structure on the AC-side: (a) TN system; (b) IT system with neutral point N ungrounded; and (c) IT system with neutral point N grounded by a high-resistance resistor.

When an insulation fault occurs, the source of the fault must be identified as soon as possible to ensure system safety. As shown in Figure 4, four levels of fault locating methods are commonly investigated: system-, string-, branch-, and module-levels.

System-level fault locating determines whether faults occur on the DC- or AC-side.

String-level fault locating determines which strings (e.g., PV1 to PVn) have faults.

Branch-level fault locating determines which branches (e.g., PV11 to PV1n in the string PV1) have faults.

Module-level fault locating determines which modules (e.g., PV111 to PV11n in the branch PV11) have faults.

More details regarding fault-locating techniques can be found in section IV.

Figure_4_1

Figure 4. Fault locating in PV system.


3. Ground Insulation Resistance Detection Method

This section divides insulation detection methods into two categories based on the need for additional hardware: hardware-based solutions that require additional hardware and software-based solutions that do not.

3.1. Hardware-Based Solutions

This method necessitates the integration of additional detection units into the system. There are three commonly used methods: the bridge detection unit method, the power injection method, and the self-creating ground circulation loop method.

3.1.1. Bridge Detection Unit Method

The method includes a bridge detection circuit, which can be implemented using a resistive voltage divider network. The basic idea is to change the electrical parameters in the added network using internal switches, and then use multiple electrical equations to calculate the system’s ground insulation resistance [28,29,30,31]. Notably, this additional bridge detection circuit can be installed on either the PV- or DC-bus side.

Figure 5 depicts a detailed PV system with a single-switch topology detection circuit on the PV-side, while the equivalent circuit of this system is also presented [32]. As shown in Figure 5a, resistances R1, R2, and R3 form a voltage divider network with an additional switch Sd. By turning the switch Sd on and off, two electrical equations can be obtained. Using these two equations, the system ground insulation resistance can be calculated.

Figure_5_1

Figure 5. PV system with a single-switch topology detection circuit, (a) circuit topology, and (b) equivalent circuit.

From Figure 5b, when switch Sd is turned on, the voltage from ground to PV negative Vn(1) is obtained, as shown in Equation (1).

```latex{V}_{\mathrm{n}\left(1\right)}=\frac{{R}_{\mathrm{n}}//{R}_{3}}{{R}_{\mathrm{p}}//{R}_{1}+{R}_{\mathrm{n}}//{R}_{3}}{V}_{\mathrm{p}\mathrm{v}}```

(1)

Similarly, when switch Sd is turned off, the voltage from PV negative to ground Vn(2) is obtained, as shown in Equation (2).

```latex{V}_{\mathrm{n}\left(2\right)}=\frac{{R}_{\mathrm{n}}//\left({R}_{2}+{R}_{3}\right)}{{R}_{\mathrm{p}}//{R}_{1}+{R}_{\mathrm{n}}//\left({R}_{2}+{\mathrm{R}}_{3}\right)}{V}_{\mathrm{p}\mathrm{v}}```

(2)

With Equation (1) and Equation (2), the ground insulation resistance (Rp and Rn) can be calculated.

Figure 6 shows alternative topologies for the detection circuit. Figure 6a depicts a topology that uses adjustable resistances rather than additional switch devices, which can reduce hardware costs [33]. Figure 6b depicts a dual-switch topology, which can enhance detection accuracy [34].

Figure_6_1

Figure 6. Alternative detection circuits, (a) adjustable resistances topology, (b) dual-switch topology.

Papers [35,36] propose a method for detecting AC-side ground insulation resistance with the same bridge detection unit, as shown in Figure 7. The basic idea is to turn on one switch at a time on the bridge arms of phases A, B, and C, then connect the corresponding AC-side ground resistance (Ra, Rb, and Rc) in parallel with Rp or Rn. As shown in Figure 7a, when S1 is turned on, Ra is connected in parallel with Rp. The equivalent circuit is presented in Figure 7b. From this, the AC-side insulation resistance Ra can be calculated using electrical equations. Similarly, by closing S3 or S5, the ground resistances of phases B and C (Rb and Rc) can also be calculated.

Figure_7_1

Figure 7. PV system with a single-switch topology detection circuit, and switch Sd is turned on, (a) circuit topology (the current path and the on-state switch S1 are highlighted in red, while the off-state switches are shown in gray), and (b) equivalent circuit.

It should be noted that real-time calculation of mathematical equations is difficult; thus, some researchers have proposed several alternative methods to address this problem [37,38]. The basic idea is to measure the detection circuit’s voltage rather than calculating its resistance. When this voltage exceeds the predetermined threshold, it indicates the presence of an insulation fault. This method has been widely used in practice.

Although the bridge detection unit method is widely employed in PV systems, there are still several limitations.

(1)

Real-time calculation is difficult and requires considerable computational resources from the controller.

(2)

The method is dependent on operating conditions.

3.1.2. Power Injection Method

Unlike the bridge detection unit method, this method’s detection circuit requires a voltage source and a current-limiting resistor, rather than resistor bridges. The basic idea behind this method is to perform the detection using a power signal generated by the added detection unit [39,40,41,42]. Several electrical equations are then formulated to calculate the system’s ground insulation resistance.

DC-Side Detection

Papers [43,44] propose a technique that involves installing a detection unit between the PV negative and the ground. Figure 8 shows the hardware circuit and equivalent circuit implementing this technique in a PV system. As shown in Figure 8a, a voltage signal can be injected between the PV’s negative pole and ground. In fact, this voltage signal can also be injected into the DC-bus.

Figure_8_1

Figure 8. PV system with a detection circuit for voltage signal injection on DC-side, (a) circuit topology; and (b) equivalent circuit.

As shown in Figure 8b, to construct the electrical equations, initially set the voltage source VT to VT(1), where the subscript (1) indicates the first measurement. Then, measure the voltage of PV negative to ground and get the value VPV_G(1). Then, Equation (3) can be established.

```latex\frac{{V}_{\mathrm{p}\mathrm{v}}+{V}_{\mathrm{p}\mathrm{v}\_\mathrm{G}\left(1\right)}}{{R}_{\mathrm{p}}}+\frac{{V}_{\mathrm{p}\mathrm{v}\_\mathrm{G}\left(1\right)}}{{R}_{\mathrm{n}}}+\frac{{V}_{\mathrm{p}\mathrm{v}\_\mathrm{G}\left(1\right)}-{V}_{\mathrm{T}\left(1\right)}}{{R}_{\mathrm{T}}}=0```

(3)

Similarly, for the second measurement, set the voltage source VT to VT(2), where the subscript (2) indicates the second measurement. Then, measure the voltage of PV negative to ground and get the value VPV_G(2). Then, Equation (4) can be established.

```latex\frac{{V}_{\mathrm{p}\mathrm{v}}+{V}_{\mathrm{p}\mathrm{v}\_\mathrm{G}\left(2\right)}}{{R}_{\mathrm{p}}}+\frac{{V}_{\mathrm{p}\mathrm{v}\_\mathrm{G}\left(2\right)}}{{R}_{\mathrm{n}}}+\frac{{V}_{\mathrm{p}\mathrm{v}\_\mathrm{G}\left(2\right)}-{V}_{\mathrm{T}\left(2\right)}}{{R}_{\mathrm{T}}}=0```

(4)

With Equation (3) and Equation (4), the ground insulation resistance (Rp and Rn) can be established.

Similar to the bridge detection circuit method, the power injection method can assess insulation performance by measuring the voltage of the detection circuit [45].

AC-Side Detection

Papers [46,47] propose a method for generating a voltage signal between the virtual neutral point of the AC-side N and ground, with three diodes used to create the virtual neutral point N. Figure 9 depicts the hardware circuit and equivalent circuit implementing this method in a PV system.

Figure_9_1

Figure 9. PV system with a detection circuit for voltage signal injection on the AC-side, (a) circuit topology; and (b) equivalent circuit.

In Figure 9b, set the voltage source as VT. Then, measure the voltage across the current-limiting resistor R and get the value VRT. Then, Equation (5) can be established.

```latex\frac{{V}_{\mathrm{T}}+{V}_{\mathrm{R}\mathrm{T}}}{R}+\frac{{V}_{\mathrm{R}\mathrm{T}}}{{R}_{\mathrm{T}}}=0```

(5)

where R is Ra//Rb//Rc.

It is worth noting that the above-described method can be used to calculate the total ground resistance of all three phases. To determine the ground resistance for each phase, detection circuits can be added separately between each phase on the AC-side and the ground [44].

Paper [43] proposes an alternative method to reduce system costs by sharing a common voltage source VT between the DC- and AC-side. As illustrated in Figure 10, by controlling switches S1 and S2, the ground insulation resistance on the DC- and AC-side can be independently measured using the common voltage source.

Figure_10_1

Figure 10. PV system with a detection circuit for one voltage source VT.

It is important to note that the above-mentioned ground resistance detection method must be implemented prior to system startup; otherwise, the results may be inaccurate once operational. Therefore, papers [48,49] propose a method for measuring ground resistance while the system is operational. The topology of this system and its equivalent circuit are shown in Figure 11. From it, Vdc_equ and Vac_equ are the equivalent DC and AC voltages, respectively, and Rs is the equivalent ground resistance.

Figure_11_1

Figure 11. The method to detect the system ground resistance while in operational, (a) circuit topology, and (b) equivalent circuit.

Because the AC equivalent voltage (Vac_equ) varies over time, detecting ground insulation resistance can be difficult. Therefore, a novel concept is proposed to cancel out the varying AC voltage [48,49]. Set two time points as t1 and t2, and adjust the voltage VT to two different values as VT(t1) and VT(t2). Then, at these two time points, measure the corresponding current of I as I(t1) and I(t2), as well as the voltage of RT as RT(t1) and RT(t2). Equation (6) and Equation (7) can be established.

```latex{I}_{\left(\mathrm{t}1\right)}=\frac{{V}_{\mathrm{T}\left(\mathrm{t}1\right)}+{V}_{\mathrm{a}\mathrm{c}\_\mathrm{e}\mathrm{q}\mathrm{u}\left(\mathrm{t}1\right)}+{V}_{\mathrm{d}\mathrm{c}\_\mathrm{e}\mathrm{q}\mathrm{u}}+{V}_{\mathrm{R}\mathrm{T}\left(\mathrm{t}1\right)}}{{R}_{\mathrm{s}}}```

(6)

```latex{I}_{\left(\mathrm{t}2\right)}=\frac{{V}_{\mathrm{T}\left(\mathrm{t}2\right)}+{V}_{\mathrm{a}\mathrm{c}\_\mathrm{e}\mathrm{q}\mathrm{u}\left(\mathrm{t}2\right)}+{V}_{\mathrm{d}\mathrm{c}\_\mathrm{e}\mathrm{q}\mathrm{u}}+{V}_{\mathrm{R}\mathrm{T}\left(\mathrm{t}2\right)}}{{R}_{\mathrm{s}}}```

(7)

In order to cancel out the AC voltage Vac_equ, the time interval between t1 and t2 is set to an integer multiple of AC fundamental period, as shown in Figure 12. Then, Vac_equ(t1) = Vac_equ(t2). By combining Equation (6) and Equation (7), Rs can be calculated as shown in Equation (8).

```latexR_{\mathrm{s}}=\frac{V_{\mathrm{T(t2)}}-V_{\mathrm{T(t1)}}+(V_{\mathrm{RT(t2)}}-V_{\mathrm{RT(t1)}})}{I_{(\mathrm{t2)}}-I_{(\mathrm{t1)}}}```

(8)

Figure_12_1

Figure 12. The voltage waveform of Vac_equ.

When Rs falls below the threshold, it indicates that the system ground resistance is low, causing the system to shut down. If the ground insulation resistance remains low, it is possible that an insulation fault occurred on the AC-side; otherwise, the fault is on the DC-side. This is because, when the system is turned off, the DC-side circuit is disconnected from the detection loop, making measuring the DC-side resistance impossible. Thus, only the AC-side ground resistance can be measured during this time.

The primary benefits of the power injection method are as follows.

(a)

It supports both offline and online detection, which allows for continuous monitoring.

(b)

It can use existing devices installed between the negative poles and ground, such as potential-induced degradation (PID) units, which lowers system costs.

However, practical limitations must be considered during implementation, particularly ensuring that the added detection unit does not interfere with normal operation. While the power injection method exhibits a negligible impact during offline execution, its online application requires strict injection signal constraints. Specifically, to reduce harmonic pollution and resonance risks, the signal frequency must not intersect with key grid harmonics or AC filter resonance points. Meanwhile, its amplitude must be limited to avoid false activation of overvoltage or overcurrent protection in the system.

3.1.3. Self-Creating Ground Circulation Loop Method

Based on the fact that leakage current increases as system insulation deteriorates, this method uses leakage current to determine ground insulation status [40,50,51,52]. To create the leakage current loop, one typical approach is to sequentially switch on the power switches originally installed in the system [53]. Electrical equations can be established using the generated leakage current loop, allowing for the calculation of ground insulation resistance. Figure 13 illustrates the grounding circulating loops when different switches are turned on.

f13

Figure 13. Single-phase system with AC-side grounding, when (a) S4 is turned on and (b) S3 is turned on.

As shown in Figure 13a, when switch S4 is turned on, ground circulating loops can be generated. It can be seen that the current flowing through Rp is IRp = Vpv/Rp, whereas the current flowing through Rn is theoretically zero. As a result, the leakage current is Ileak1 = −IRp, and Equation (9) can be established.

```latex{I}_{\mathrm{l}\mathrm{e}\mathrm{a}\mathrm{k}1}=-\frac{{V}_{\mathrm{P}\mathrm{V}}}{{R}_{\mathrm{p}}}```

(9)

The method described above only detects the ground resistance Rp. To detect the ground resistance Rn, the upper switch S3 can be turned on. As shown in Figure 13b, when switch S3 is turned on, the current flowing through Rp is IRp = (VpvVdc)/Rp, whereas the current flowing through Rn is IRn = Vdc/Rn. Consequently, the leakage current is Ileak2 = IRnIRp, and Equation (10) can be established.

```latex{I}_{\mathrm{l}\mathrm{e}\mathrm{a}\mathrm{k}2}=\frac{{V}_{\mathrm{dc}}}{{R}_{\mathrm{n}}}-\frac{{V}_{\mathrm{P}\mathrm{V}}-{V}_{\mathrm{dc}}}{{R}_{\mathrm{p}}}```

(10)

Furthermore, by combining Equation (9) and Equation (10), the actual values of Rp and Rn can be calculated.

It should be noted that if the grid neutral point is not grounded, the method described above cannot be applied. In this case, papers [54,55] propose a method that involves adding a detection unit between the AC- or DC-side and ground. Similarly, by turning on the appropriate switch, a ground circulating loop can be created. Then, the electrical equation is established to calculate the ground insulation resistance.

Figure 14 shows the added detection unit installed between the DC-side and ground. The added unit connects the PV positive or negative pole to ground via switches K1 and K2.

When K1 is turned on, as shown in Figure 14a, the current IRn = Vpv/(Rn + RT). When K2 is turned on, as shown in Figure 14b, the current IRp = Vpv/(Rp + RT). By combining these two equations, Rp and Rn can be calculated.

Figure_14_1

Figure 14. Self-creating active ground circulation loop via a DC-side detection unit under different switch states: (a) loop with K1 is turned on, (b) loop with K2 is turned on.

From above, this method is simple to implement and has a quick response time, allowing it to detect serious insulation faults such as ground short circuits. The primary technical challenge is that the system’s distributed capacitor can cause capacitive leakage current, which can be combined with resistive leakage current. This interference may reduce the accuracy of insulation detection.

3.2. Software-Based Solutions

In contrast to hardware-based solutions, software-based solutions do not require any additional detection units. Instead, system electrical parameters are monitored and observed to detect insulation resistance [56,57,58,59,60,61,62,63,64,65].

3.2.1. Current Judgment Method

This method determines the insulation state by measuring the sum of currents at the positive and negative poles on the DC-side. When the PV system is operating normally, as shown in Figure 15, the sum of currents Ip and In is nearly zero [59,60]. However, if there is a ground fault on the DC-side, some current will flow into the ground, resulting in positive and negative imbalances and a significant increase in the current sum [61].

There are two limitations to this method: (1) It cannot determine whether the fault is located at the positive or negative pole. (2) It is ineffective when ground insulation faults occur at both the positive and negative poles.

Figure_15_1

Figure 15. Current distribution on the DC-side in the PV system.

3.2.2. Ground Voltage Judgment Method

This method enables ground insulation monitoring based on ground voltage on either the DC- or AC-side. The basic principle is that when a ground fault occurs, the ground voltage shifts, allowing for monitoring.

DC-Side Detection

Figure 16 shows the ground voltage in a PV system. Ideally, the ground voltages across Rp and Rn should be equal, with Vpv+G = Vpv−G. However, when an insulation fault occurs, ground voltage shifting may occur. Specifically, as Rp decreases, Vpv+G decreases while Vpv−G increases, and vice versa. As a result, monitoring ground voltages can be used to determine whether an insulation fault exists at a specific PV pole [62].

Figure_16_1

Figure 16. Ground voltage in the PV system.

AC-Side Detection

Similarly, the ground voltages VA_G, VB_G, and VC_G for AC phases A, B, and C should ideally be equal. When a ground fault occurs in one phase, the ground voltage of the faulty phase drops to almost zero, while the ground voltage of the non-faulty phase increases. Based on this feature, monitor the ground voltages of each phase in real time and compare them to the threshold. As a result, it can determine whether a ground fault has occurred on the AC-side [63].

According to the analysis above, one advantage of this method is its ability to identify whether faults occur at the positive or negative poles. However, this method is unable to detect symmetrical insulation faults, such as concurrent ground faults on both PV poles or all three AC phases. Furthermore, its performance is affected by system operating conditions. The AC-side load imbalance, in particular, reduces its sensitivity to early-stage faults, resulting in missed or false alarms.

3.2.3. Voltage and Current Joint-Judgment Method

In addition to monitoring insulation via current or ground voltage, these two parameters can be combined to calculate the ground insulation resistance in the system [64].

Figure 17 depicts an alternative solution for monitoring leakage current and DC-bus voltage. First, measure the ground voltage of the DC-bus negative Vdc_G, as well as the system’s leakage current Ileak. Then, Vdc_G and Ileak are filtered to remove high-frequency signals, yielding DC components Vdc_G(DC) and Ileak(DC). Therefore, the ground insulation resistance Rn is calculated with the equation of Rn = Vdc_G(DC) × K/Ileak(DC). In the equation, K is the adjustment factor, which is used to correct the shunt effect of Rp on the leakage current.

When calculating total ground insulation resistance on the AC-side, the three-phase power grid is equivalent to a voltage source. R represents the load between the voltage source to ground, and the current flowing through it is Ileak(DC). Because the positive pole of this voltage source is at the same potential as the midpoint of the DC-bus, the voltage from the positive pole to ground equals Vdc/2 + Vdc_G(DC). Thus, the resistance R can be calculated as R = (Vdc/2 + Vdc_G(DC))/Ileak(DC).

f17

Figure 17. Voltage at the DC-bus and the leakage current when a PV system is operational.

Furthermore, this method can assess insulation status by tracking dynamic changes in Vdc_G(DC) and Ileak(DC). When these parameters exceed their associated thresholds, it indicates that the system has an insulation fault.

3.2.4. Capacitance Voltage Judgment Method

Since the system’s existing safety capacitors and ground insulation resistance form an RC current loop, the changes in insulation resistance can affect capacitor voltage. As a result, this method monitors the insulation status by measuring the voltage variation of the capacitor [65].

Figure 18 shows a PV system with a filter, where the safety capacitors C1 and C2 are installed between the positive and negative poles and the ground. Since C1 and C2 are connected in parallel with Rp and Rn physically, resulting in an RC loop.

Figure_18_1

Figure 18. Partial filter circuit on the DC-side.

When the insulation status is normal, both Rp and Rn are extremely high, resulting in a large time constant (τ = R × C) for the circuit loop. Under these conditions, the capacitor voltages VC1 and VC2 remain nearly constant between adjacent sampling intervals. However, if an insulation fault occurs, the decrease of Rp and Rn reduces the time constant τ, causing observable changes in VC1 and VC2 [65]. By monitoring the voltage values VC1 and VC2 in real time and assessing whether their variations between consecutive sampling intervals exceed a threshold, it is possible to detect changes in Rp and Rn and thus identify insulation faults.

It should be noted that this method only provides preliminary information on whether the ground insulation resistance has changed. Specific fault detection requires further evaluation in conjunction with other methods.

3.3. Detection Methods Evaluation

Table 1 presents the evaluation of different methods, including the dimensions of detection range, operating mode, impact on the system, limitations, and cost.

The table indicates that the self-creating ground circulation loop method, the current judgment method, and the capacitance voltage judgment method are primarily utilized for insulation detection on the DC-side, whereas the other methods can be applied to insulation detection on both the DC- and AC-side. Among these methods, the bridge detection unit method is primarily used for offline detection, the voltage and current joint-judgment method is used for online detection, while the others can be employed in both offline and online modes.

Furthermore, these methods exhibit certain limitations. Among hardware-based solutions, the bridge detection unit method poses challenges for real-time calculation. The power injection method limits the frequency and amplitude of the injected signal during online operation to avoid interference with normal system function. Furthermore, capacitive leakage current may have a negative impact on the effectiveness of the self-creating ground circulation loop method. It is important to note that all methods are influenced by the environment. Most methods rely on the PV array’s operating voltage, which severely limits their functionality at night or in low light conditions. Under these conditions, the power injection method with its own excitation source continues to be operational. However, all methods encounter difficulties during rapid irradiance transients, as the resulting voltage fluctuations can introduce significant measurement noise.

In terms of hardware costs, both the bridge detection unit method and the self-creating ground circulation loop method have low-cost, requiring only a few resistors and switches. The cost of the power injection method varies based on implementation. Using a dedicated detection circuit can be costly, but reusing the existing PID recovery equipment can significantly reduce the cost. Furthermore, all software-based solutions have extremely low hardware costs because they do not require additional hardware components.

In practical applications, factors such as system operating conditions, detection accuracy requirements, and cost should all be taken into account when determining the most effective detection method.

Table 1. Evaluation of different methods.

Method

Detection Range

Operating Mode

Impact on the System

Limitations

Cost

Hardware-based solutions

Bridge detection unit method

DC- and AC-side

Offline

Implement only during system startup

Real-time calculation difficult

Low

Power injection method

DC- and AC-side

Online and Offline

Injecting power signal

Online implementation requires constrained signal injection to prevent interference

Variable

Self-creating ground circulation loop method

DC-side

Online and Offline

No impact

Sensitive to capacitive leakage current

Low

Software-based solutions

Current judgment method

DC-side

Online and Offline

No impact

Cannot tell which pole has the fault and blind to dual-pole fault

Extremely low

Ground voltage judgment method

DC- and AC-side

Online and Offline

Susceptible to three-phase imbalance, and blind to symmetric faults

Voltage and current joint-judgment method

DC- and AC-side

Online

Filtering process needs to be carried out

Capacitance voltage judgment method

DC-side

Online and Offline

Limited to preliminary assessment

4. Insulation Fault Locating

This section discusses insulation fault locating technologies at the system-, string-, branch-, and module-levels [66,67,68,69,70,71,72,73,74,75,76,77,78,79,80,81,82,83].

4.1. System-Level Fault Locating

The system-level fault locating is designed to determine whether the fault is on the DC- or AC-side of the system.

Paper [73] proposed a system-level fault locating method, which analyzes frequency-domain characteristics of DC-bus ground voltages.

Figure 19 shows the ground voltage at the DC-bus in a PV system. In general, the DC-bus positive ground voltage Vdc+G and DC-bus negative ground voltage Vdc−G have a relatively large DC component, while the AC component is relatively small. When an insulation fault occurs on either DC-side pole, the corresponding ground voltage approaches 0. As a result, the DC component of the corresponding ground voltage is close to zero. Thus, the DC components of the DC-bus ground voltage can be used to identify DC-side faults.

If there is an insulation fault on the AC-side, the leakage current will couple to the DC-side, resulting in a significant AC component in the DC-bus ground voltage. Thus, the AC components of ground voltage can be used to identify an AC-side fault.

f19

Figure 19. Ground voltage at the DC-bus in the PV system.

From above, Figure 20 depicts the whole process of system-level fault locating. The general idea is that if the DC component of the DC-bus ground voltage is less than the threshold, it is assumed that an insulation fault exists on the DC-side. If the AC component in the DC-bus ground voltage exceeds the threshold, the fault can be identified as being on the AC-side.

Figure_20_1

Figure 20. System-level fault locating based on the ground voltage of the DC-bus.

Alternatively, paper [74] proposes another fault locating method that involves measuring ground voltage at the DC-bus midpoint, VN_G. Figure 21 illustrates the detailed fault locating process of this method.

Figure_21_1

Figure 21. System-level fault locating based on the ground voltage at the midpoint N of the DC-bus.

In normal operation, the DC-bus midpoint N and the AC-side neutral point N remain at the same potential, and the ground voltage VN_G is typically 0 V. However, if there is an insulation fault on DC-side, the ground voltages at the positive and negative poles are not equal, resulting in a voltage shift at DC-bus midpoint. If a ground fault occurs on the positive pole of the DC-bus, the ground voltage VN_G is shifted to −Vdc/2. In contrast, when a ground fault occurs at the negative pole, the ground voltage VN_G is shifted to +Vdc/2.

Furthermore, when one of the three AC phases experiences a ground fault, the ground voltage for that phase is zero. However, it does not affect the ground voltage of the DC-bus midpoint, VN_G.

As a result, if the ground voltage at the midpoint deviates significantly from 0, an insulation fault on the DC-side is identified, which can be classified as a positive or negative pole fault based on the detailed voltage offset. Otherwise, it is determined that the insulation fault exists on the AC-side. The faulty phase is then identified by analyzing each phase’s ground voltage.

4.2. String-Level Fault Locating

Figure 22 shows a PV system with multiple PV strings connected in parallel to the DC-bus. In order to achieve string-level fault locating, two typical locating methods are introduced: the string-by-string fault locating method and the perturbation and observation method.

Figure_22_1

Figure 22. PV system with multiple PV strings.

4.2.1. String-by-String Fault Locating Method

Papers [45,75,76] propose a method for carrying out string-by-string fault locating. The key to this method is to connect only one PV string to the system at a time, isolating the others.

Figure 23 presents a detailed example. To check string PV1, turn off the corresponding Boost switch Q1. Also, turn on switches in the rest of the strings (Q2, …, Qn) simultaneously. As a result, the remaining PV strings (PV2, …, PVn) are separated from the system. Then, measure the system’s ground resistance, which is considered the ground resistance for string PV1. Similarly, other strings can be checked in the same way. Figure 24 depicts the entire procedure for all the strings. From above, this method has the advantage of accurately locating all insulation fault strings. However, the locating time may take a while.

Figure_23_1

Figure 23. The hardware architecture for fault locating in the case of multiple PV strings connected in parallel.

Figure_24_1

Figure 24. Flowchart of the string-by-string fault locating method.

4.2.2. Perturbation and Observation Method

This method involves applying voltage perturbations to each PV string and analyzing the system’s response to these perturbations to locate insulation faults.

Figure 25 depicts the voltage and current in a PV system with multiple PV strings. Figure 26 depicts the scenario in which a voltage perturbation is applied to PV1. When the output voltage Vpv1 changes by ΔV, the ground voltage of the positive pole changes by ΔVp = ΔV∗[Rp1/(Rp1 + Rn1)], while the ground voltage of the negative pole changes by ΔVn = ΔV∗[Rn1/(Rp1 + Rn1)]. If string PV1 is properly insulated, the ground insulation resistances Rp1 and Rn1 are equivalent. Thus, ΔVp equals ΔVn. Otherwise, if there are insulation faults in string PV1, the ground insulation resistances of the positive and negative poles will be different. This can result in significant differences in ΔVp and ΔVn [77].

f25

Figure 25. The voltage and current in a PV system with multiple PV strings.

Figure_26_1

Figure 26. The ground voltage variation when the voltage perturbation is applied to PV1.

In order to implement perturbations in practice, PV I-V scanning is normally applied together. As a result, the fault locating process begins by adjusting the operating point on the I-V curve, which causes a change in the PV string’s output voltage. Then, the difference between ΔVp and ΔVn is measured [78]. Repeat this process for each PV string. If the difference between ΔVp and ΔVn in a specific string exceeds the threshold, it indicates an insulation failure in this string.

Furthermore, paper [79] proposes a perturbing method, which is applied to each string’s ground voltage and then monitors the leakage current to find the insulation fault. When an insulation fault occurs in a PV string, a low-resistance path is formed between the fault point and ground. If the string’s ground voltage changes, additional fault current flows through the ground path, causing a significant change in system leakage current. As a result, measuring the system’s leakage current while varying the ground voltage can aid in locating the fault.

4.3. Branch-Level Fault Locating

This section introduces branch-level fault locating. Taking string PV1 in the PV system as an example, Figure 27 depicts the detailed branch structure. From it, the string PV1 is made up of multiple PV branches PV11 to PV1n connected in parallel.

Papers [80,81,82] propose a fault locating method based on leakage current changes across branches. The principle is based on the idea that the value and direction of leakage current for faulty branches differ from normal conditions.

The following uses PV11 ground fault as an example. Under normal conditions (see Figure 27a), all leakage currents flow in the same direction and have the same values for all branches.

In faulty conditions (see Figure 27b), the normal branches’ Ileak2~Ileakn direction is the same as in normal conditions. In contrast, the current Ileak1 of the faulty branch equals the sum of all other branch leakage currents, which is significantly greater than that in normal conditions. In addition, the current Ileak1 flows in the opposite direction than it would in normal operation.

Based on this, the faulty branch can be identified by examining the leakage current values and directions of each branch.

Figure_27_1

Figure 27. The current paths of each PV branch, (a) normal conditions (blue lines), (b) faulty conditions (red line for the faulty branch, blue lines for normal branches).

4.4. Module-Level Fault Locating

This section discusses module-level fault locating. Papers [78,83] propose a method for precisely locating the faulty module based on ground voltage distribution characteristics.

Figure 28 depicts the module-level structure of branch PV11 in the PV system. When an insulation fault occurs in a PV module, its potential approaches ground potential, resulting in a significant change in the ground voltage distribution in the PV branch. The details are as follows.

From Figure 28, Equation (11) can be obtained.

```latex\begin{array}{c}{V}_{\mathrm{p}\mathrm{v}11}=\end{array}{ V}_{\mathrm{p}\mathrm{v}11+\mathrm{G}}-{V}_{\mathrm{p}\mathrm{v}11-\mathrm{G}}```

(11)

f28

Figure 28. Voltage in branch PV11.

Assume the #x module is faulty to the ground, the location #x can be determined with Equation (12).

```latex\begin{cases}\,\,\,\,\,\,\,\,x=n\times\frac{V_{\mathrm{pv}11+\mathrm{G}}}{V_{\mathrm{pv}11}}\\x=n\times\left(1-\frac{\left|V_{\mathrm{pv}11-\mathrm{G}}\right|}{V_{\mathrm{pv}}11}\right)&\end{cases}```

(12)

It’s worth noting that the method described above is only effective for single-point faults in PV modules. Furthermore, external thermal imaging and electroluminescence imaging technologies can be used together to locate multiple-point faults [84].

4.5. Fault Locating Methods Evaluation

Table 2 summarizes the characteristics of each locating method. System-level fault locating is simple to implement and inexpensive. The string-by-string fault locating method can be used to locate multiple faults, but it is slow. The perturbation and observation method is also easy to implement. Branch-level fault locating and module-level fault locating are only applicable to single-point faults.

Furthermore, in order to select an economical and efficient locating strategy in practical applications, several factors must be considered, including system scale, operating conditions, and maintenance needs.

Table 2. Summary of fault locating methods.

Dimension

Method

Characteristics

System-level

Locating method based on ground voltage

Simple to implement and low-cost

String-level

String-by-string fault locating method

Multi-point fault locating, and long locating time

Perturbation and observation method

Simple to implement and low-cost

Branch-level

Locating method based on the value and direction of leakage current

Single-point fault locating

Module-level

Locating method based on ground voltage distribution characteristics

Single-point fault locating

5. Conclusions

This paper provides a systematic review of key technologies for detecting insulation resistance and locating faults in PV systems. Two types of insulation resistance detection methods are presented: hardware-based solutions and software-based solutions. The hardware-based solutions include the bridge detection unit method, power injection method, and self-creating ground circulation loop method. The software-based solutions are the current judgment method, ground voltage judgment method, voltage and current joint-judgment method, and capacitance voltage judgment method. For summarized methods, the detection range, operating mode, impact on the system, and limitations are all considered.

Following that, fault locating methods at the system-, string-, branch-, and module-levels are discussed. The system-level fault locating method determines whether the fault is on the DC- or AC-side by measuring ground voltage. String-level fault locating is divided into two methods: the string-by-string fault locating method and the perturbation and observation method. Branch-level fault locating is based on the value and direction of leakage current. The module-level fault locating method uses ground voltage distribution characteristics to identify the faulty PV module.

Future research can be conducted in the following directions. (1) Develop a low-cost online insulation detection method that meets the requirements for real-time performance, cost-effectiveness, and large-scale deployment in renewable energy scenarios. (2) Use artificial intelligence technology to reduce false alarms caused by noise interference and environmental changes, improving the accuracy of detection methods in complex scenarios. (3) Develop an intelligent locating method capable of collaborative fault locating at multiple levels and faults, allowing for quick and accurate fault isolation.

Statement of the Use of Generative AI and AI-Assisted Technologies in the Writing Process

Generative AI was used solely for English grammar polishing.

Acknowledgments

The authors would like to thank the Technical Development Center of Ginlong Technologies Co., Ltd. for their technical assistance and access to the specialized database.

Author Contributions

Conceptualization, W.Z. and L.X.; Methodology, W.Z. and L.X.; Formal Analysis, W.Z.; Investigation, W.Z. and L.X.; Resources, Y.W. (Yiming Wang 1) and P.X.; Data Curation, Y.W. (Yiming Wang 2); Writing—Original Draft Preparation, W.Z. and L.X.; Writing—Review & Editing, W.Z., L.X., Y.W. (Yiming Wang 1), Y.W. (Yiming Wang 2) and K.M.; Visualization, W.Z. and L.X.; Supervision, W.Z., P.X. and K.M.; Project Administration, Y.W. (Yiming Wang 1) and P.X.; Funding Acquisition, Y.W. (Yiming Wang 1).

Ethics Statement

Not applicable.

Informed Consent Statement

Not applicable.

Data Availability Statement

Data availability is not applicable to this paper as no new data were created or analyzed in this study.

Funding

This work was funded by National Key R&D Program of China (2024YFB3814000) and R&D Program of Zhejiang (2024C01242(SD2)).

Declaration of Competing Interest

The authors declare that they have no known competing financial interests or personal relationships that could have appeared to influence the work reported in this paper.

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