Evaluation and Modeling of Long-Term Endurance Measurement on Electric Double Layer Capacitors to Increase Reliability of Lifetime Predictions

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Evaluation and Modeling of Long-Term Endurance Measurement on Electric Double Layer Capacitors to Increase Reliability of Lifetime Predictions

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Competence Center Berlin, Capacitors and Resistors Product Unit, Würth Elektronik eiSos GmbH, 12489 Berlin, Germany
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Received: 09 May 2025 Accepted: 14 July 2025 Published: 23 July 2025

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© 2025 The authors. This is an open access article under the Creative Commons Attribution 4.0 International License (https://creativecommons.org/licenses/by/4.0/).

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Intell. Sustain. Manuf. 2025, 2(2), 10023; DOI: 10.70322/ism.2025.10023
ABSTRACT: Sustainability in the electrical industry and product reliability are fundamentally dependent on product lifetime predictions. Long-term DC voltage endurance measurements at two different temperatures on various commercial electric double-layer capacitors are presented, discussed, and used to develop a deterioration model suitable for estimating lifetime. Capacitors were tested under constant voltage for approximately 1 year at 65 °C and about 4 years at room temperature. To describe the deterioration in terms of capacitance and the equivalent series resistance, a phenomenological model is proposed and tested against measurements taken at room temperature. The proposed model is based on a general exponential relation with a time-dependent deterioration rate. The model is tested against long-term measurements with constant and time-dependent temperature acceleration factors. Analysis of capacitance and equivalent series resistance measurements shows a time or deterioration dependence in the temperature acceleration factor and different phases of deterioration.
Keywords: Electric double-layer capacitor; ECLC; Supercapacitor; Lifetime; Degradation; Long-term; Endurance; Modeling
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