The Recyclability of Wind Turbine Blade Material, Manufacturing Process, and Recycling Technology

As wind energy continues to be deployed at a significantly increasing rate, the number of decommissioned wind turbines is expected to increase accordingly. To improve material efficiency, a large amount of waste requires appropriate identification and recycling, particularly the composite materials used in wind turbine blades (WTB). This study focuses on two life cycle stages, manufacturing and the decommissioning stage, which contribute most to the waste generation of WTB. This study investigates the material efficiency factors in WTB and organises fragmental information in manufacturing waste management, focusing on the recycling factor and quantifying the recyclability of wind turbine blade material regarding the different recycling technologies. This study fills the gap in existing research by evaluating recycling methods for specified carbon fibre-reinforced polymers (CFRPs) and glass fibre-reinforced polymers (GFRPs) using a revised recyclability index. Additionally, innovative sustainable materials and recent composite recycling studies have also been incorporated into the quantification and evaluation to update the current progress. The current source of WTB post-production waste, the corresponding disposal method, and opportunities were also reviewed and identified. The findings quantified recyclability and revealed that the recyclability of WTB materials varies significantly depending on the specific composite type and the recycling method employed. Furthermore, the calculated recyclability, combined with other factors such as global warming potential (GWP), cost, and technology readiness level (TRL), is discussed, along with the potential for improving material efficiency by selecting future material recycling technology and effective manufacturing waste management.